Factory-direct pricing that protects both your crew and your budget — turnout gear with 3rd-party lab reports on every batch. Graded XS–6XL, pattern drafts sent for approval before production, and 100% final inspection before anything ships.
Complete range of custom fire uniforms and protective gear for any firefighting need.
Need something not listed here?
Spec Your Own GearModern turnout gear is a precision-engineered system. Here's what's inside each suit we build — and the test data behind each layer.
Nomex® / Kevlar® / PBI Blends
The outer shell is your first line of defense against flame impingement and radiant heat. We source mill-certified Nomex, Kevlar, and PBI blends — each roll tested before cutting. The weave is tuned to your hazard profile, and stress points are bartacked to survive repeated use.
Available in 6.0–7.5 oz/sq yd weights. Custom color matching via Pantone-verified dye lots.
PTFE / ePTFE Membrane Technology
Sandwiched between the outer shell and thermal liner, the moisture barrier keeps water, bloodborne pathogens, and chemicals out while letting sweat vapor escape. It prevents steam burns and keeps firefighters cool under load.
Cross-linked ePTFE membrane on a flame-resistant aramid substrate. Survives 100+ industrial wash cycles.
Aramid Face Fabric + FR Batting
The thermal liner stands between a firefighter and a flashover. The spun aramid face cloth sits next to skin, while calibrated FR batting hits precise TPP ratings without unnecessary bulk. Quilting keeps protection consistent wash after wash.
Custom TPP targets — from 35 for mobility to 45+ for maximum thermal protection.
From Nomex® to PBI® to PBO blends — pick the outer shell that matches your protection level, weight, and budget.
Composition
93% meta-aramid + 5% Kevlar + 2% anti-static
Key Features
Excellent flame resistance, best value, durable, many color options, easy to launder.
Best For
Standard structural turnout gear — the value pick.
Composition
PBI + Kevlar blend
Key Features
Extreme thermal stability, no melt no drip, retains structure after damage, maximum protection.
Best For
Premium structural turnout gear, professional fire departments.
Composition
Para-aramid dominant, blended with Nomex or PBI
Key Features
Greatly improved tear and abrasion strength, excellent durability.
Best For
High tear-strength applications.
Composition
Kevlar + Nomex blend (some with PBO)
Key Features
Lightweight, flexible, high strength, good breathability.
Best For
Modern lightweight turnout gear.
Composition
Aramid + PBO, other high-performance fibers
Key Features
Extremely high strength and thermal stability, long service life.
Best For
Premium custom gear or high-risk scenarios.
Ill-fitting turnout gear is a safety hazard. Our sizing program eliminates the #1 cause of exchanges — and the downtime that comes with them.
XS–6XL in regular, short, and long lengths. Articulated knee and elbow patterns that move with the body, not against it.
Purpose-built female patterns — not just scaled-down men's sizes. Contoured waist, adjusted shoulder slope, and hip-to-waist ratios based on female firefighter anthropometric data.
| Size | Chest | Waist | Sleeve |
|---|---|---|---|
| XS | 32 – 36 | 26 – 30 | 32 – 33 |
| S | 36 – 40 | 30 – 34 | 33 – 34 |
| M | 40 – 44 | 34 – 38 | 34 – 35 |
| L | 44 – 48 | 38 – 42 | 35 – 36 |
| XL | 48 – 52 | 42 – 46 | 36 – 37 |
| 2XL | 52 – 56 | 46 – 50 | 37 – 38 |
| 3XL | 56 – 60 | 50 – 54 | 38 – 39 |
| 4XL | 60 – 64 | 54 – 58 | 39 – 40 |
| 5XL | 64 – 68 | 58 – 62 | 40 – 41 |
| 6XL | 68 – 72 | 62 – 66 | 41 – 42 |
| Size | Bust / Chest | Waist | Hip |
|---|---|---|---|
| XS | 30 – 34 | 24 – 28 | 34 – 38 |
| S | 34 – 38 | 28 – 32 | 38 – 42 |
| M | 38 – 42 | 32 – 36 | 42 – 46 |
| L | 42 – 46 | 36 – 40 | 46 – 50 |
| XL | 46 – 50 | 40 – 44 | 50 – 54 |
| 2XL | 50 – 54 | 44 – 48 | 54 – 58 |
| 3XL | 54 – 58 | 48 – 52 | 58 – 62 |
| 4XL | 58 – 62 | 52 – 56 | 62 – 66 |
Firefighter-specific extras — patches, reflective trim, FR fabric, and compliance — all from one accountable team.
Unit crests, names & rank sewn into your gear
Retroreflective trim placed for 360° visibility
Pockets and mounts for radio, hook & tools
Gear that works with your helmet and air pack
Numbered gear with maintenance records per piece
Restore damaged gear to serviceable condition
Fabric inspection. CAD grading. Cutting. Sewing. QC lab. Packing. All live under one roof. We do not broker capacity to workshops we cannot walk through. When you need eyes on your order, the production manager walks 40 feet and puts them there. That is why our fire-gear lead times sit at 14–18 days, and why the math typically lands 40–60% below distributor pricing.
Batch compliance docs ship with the relevant certificates and lab reports filed by PO — not photocopied claims.
NFPA 1971
EN 469:2020
NFPA 1977
CE Marking
UL Certified
Find the right protection level for each use scenario. Not sure what you need? Our engineers will spec it with you.
Turnout gear for interior attack and structural suppression — built for the hottest, most demanding work on the fireground.
Lightweight, breathable gear for brush, grass, and forest fire response — made for long shifts on the line.
Durable, flexible gear for extrication, confined space, and trench rescue operations.
Hybrid station wear that transitions from medical call to fireground in seconds.
We ordered 300 turnout sets for three stations, and by month eight we'd already placed the replenishment order. The fit was the first thing my crew noticed — suits graded to each firefighter's measurements, and our exchange rate dropped from 35% to under 3%.
A year of training burns and live calls later, the shells still pass our own inspection. No delamination, no batting shift.
And they never treated 300 sets like a small order — three sample rounds on the production line, then a 14-day turnaround when we needed 40 more.
Chief Alana Reyes
Fire Chief — Eastgate Fire Department, CA
I source PPE for a 1,200-firefighter authority across 14 stations, and the paperwork used to be the worst part of the job — three suppliers, three formats, zero accountability.
Now each container lands with a documentation pack: mill certs, lab reports, AQL 2.5 data, filed by purchase order. Two OSHA audits since we switched, zero findings.
The sizing math alone is worth it — digital records in Gerber CAD, reorders matching within ±0.5″, exchange rate from 35% down to under 5%.
And when regulators started asking about PFAS, one email got us material disclosure for every lot.
Bridget Moran
PPE Procurement Manager — Pacific Northwest Fire Authority
If your question isn't here, our RFQ desk responds within 24 hours — no sales pitch, just specs.
Each suit we build has three layers with separate jobs. The outer shell takes the flame and abrasion — pick Nomex® IIIA for the best value, Kevlar®/Nomex for extra tear strength, PBI Gold for maximum thermal protection, or a lightweight TenCate fabric if mobility matters most. The moisture barrier keeps water and bloodborne pathogens out while venting sweat, and the thermal liner is what stands between your crew and a flashover. We'll map the three layers to your hazard profile before a single yard is cut.
This is how many of our fire-service clients start. Send us a reference sample or tech pack — even photos off your phone are enough to begin. Our pattern engineers reverse-engineer construction, fabric weight, fit, and hardware, then propose improvements before you commit. Typical teardown-to-quote is 5 business days.
We work with mill-certified Nomex® IIIA, Kevlar®/Nomex blends, PBI/Kevlar blends (premium), modacrylic FR blends (lightweight), FR cotton/nylon blends, and PFAS-free FR fabrics. Outer shell weights range from 6.0–8.5 oz/sq yd. For gear that must keep its rating for years, we'll steer you to Nomex/aramid — the flame resistance is in the fiber, so it can't wash out. Each incoming fabric roll is tested before it reaches the cutting table.
Send your spec, and a pre-production sample is cut and sewn on the actual production line — not a sampling room — and express-couriered to you within 5 business days. Most projects dial in within 2 revision rounds. Standard bulk production averages 18 days from final sample approval; rush orders ship in 14 days. Replenishment orders for a locked spec ship in 14 days.
Check the men's and women's size charts above for your starting point: men's runs XS–6XL with chest, waist, and sleeve measurements; women's runs XS–4XL with bust, waist, and hip. The real fix is our measurement program — we digitize each firefighter's measurements in Gerber CAD and archive them, so reorders match original fits within ±0.5″. Departments running this program see exchange rates drop from the industry average of 35% to under 5%.
That's the white-label side of what we do. Department embroidery and badge integration, individual firefighter name strips, rank insignia, custom 3M Scotchlite trim layouts, reflective name panels, and gear-tracking labels (RFID/barcode) are all done in-house. Private-label hang tags, care labels, and branded packaging are included at the higher tiers. Your patterns and dye formulas are protected under an NNN Agreement before any spec changes hands.
We ship FOB, CIF, or DDP to North America, Europe, the Middle East, Southeast Asia, Australia, and Africa — over 30 countries. Customs documentation is pre-filed digitally before the container leaves the factory, and we coordinate sea, air, or express courier for samples. Once your spec is locked, repeat orders are faster and our 99.2% on-time delivery record holds across the program.
Our dedicated team will assist you in selecting the right fabrics, designs, and features to suit your company's needs.
